Maintaining Your Scissor Lift: Ensuring Safety and Longevity

Maintaining Your Scissor Lift: Ensuring Safety and Longevity

In the realm of lifting equipment, scissor lifts stand out as versatile workhorses, aiding in tasks ranging from construction to maintenance and beyond. Their efficiency and ease of use make them indispensable assets in numerous industries. However, like any machinery, scissor lifts require regular maintenance to operate safely and efficiently. In this blog, we’ll delve into the significance of maintaining your scissor lift and offer practical tips to ensure its longevity and reliability.

Why Maintenance Matters:

Safety: Safety should always be the top priority when operating any equipment, and scissor lifts are no exception. Regular maintenance helps identify and address potential safety hazards before they escalate, reducing the risk of accidents and injuries in the workplace.

Reliability: A well-maintained scissor lift is a reliable one. By keeping up with maintenance tasks, you minimize the likelihood of unexpected breakdowns or malfunctions, thus avoiding costly downtime and disruptions to your operations.

Compliance: Adhering to manufacturer-recommended maintenance schedules is crucial for staying compliant with industry regulations and standards. Failure to maintain equipment properly could result in fines or penalties, not to mention compromise the safety of workers.

Tips for Maintaining Your Scissor Lift:

OSHA provides comprehensive guidelines aimed at promoting safety in the use of electric scissor lifts. These guidelines encompass various aspects, including training, equipment inspection, safe operating procedures, and maintenance.

Step 1:

Follow Manufacturer Guidelines Begin by familiarizing yourself with the manufacturer’s maintenance guidelines outlined in the equipment manual. These guidelines typically include recommended service intervals, lubrication points, and inspection procedures specific to your scissor lift model.

Step 2:

Conduct Regular Inspections Performing routine inspections is essential for identifying potential issues early on. Inspect the lift for signs of wear, damage, or malfunction, paying close attention to hydraulic components, electrical systems, and structural integrity.

Step 3:

Check Fluid Levels Ensure that hydraulic fluid, engine oil, and coolant levels are within the recommended range. Low fluid levels can lead to decreased performance and premature component wear. Top up fluids as needed and address any leaks promptly.

Step 4:

Lubricate Moving Parts Proper lubrication is vital for minimizing friction and extending the lifespan of critical components such as hinges, joints, and cylinders. Use high-quality lubricants recommended by the manufacturer and apply them to designated lubrication points at regular intervals.

Step 5:

Inspect Hydraulic System The hydraulic system is the heart of a scissor lift, responsible for raising and lowering the platform safely. Check hydraulic hoses, fittings, and seals for signs of leaks, wear, or damage. Replace any faulty components promptly to prevent hydraulic system failure.

Step 6:

Test Safety Features Ensure that all safety features, including emergency stop buttons, safety rails, and tilt sensors, are functioning correctly. Test the emergency lowering mechanism to verify its effectiveness in the event of a power outage or malfunction.

Step 7:

Train Operators Proper training is essential for ensuring that operators understand how to use scissor lifts safely and effectively. Provide comprehensive training sessions covering equipment operation, safety protocols, and maintenance procedures.

Conclusion:

Maintaining your scissor lift is not just a matter of prolonging its lifespan; it’s a critical aspect of ensuring the safety of workers and the efficiency of your operations. By following manufacturer guidelines, conducting regular inspections, and addressing maintenance tasks promptly, you can keep your scissor lift in optimal condition, minimizing downtime and maximizing productivity. Remember, when it comes to safety and reliability, there’s no room for shortcuts.

Essential Battery Maintenance Guide for Electric Scissor Lifts

Essential Battery Maintenance Guide for Electric Scissor Lifts

Maintaining the batteries of electric scissor lifts is crucial to ensure their optimal performance and longevity. Here are some key steps to effectively maintain the batteries, that We actually practice at CertusEquip to give them a long life with excellent performance.

Charging Routine:

Charge the batteries after each use, regardless of the remaining charge level. Avoid fully depleting the batteries as this can lead to decreased battery life.
Use the manufacturer-recommended charger and follow the charging guidelines provided in the equipment’s manual.
Charge the batteries in a well-ventilated area away from flammable materials.

Watering:

If your scissor lift has flooded lead-acid batteries, regularly check and maintain the water levels. Use distilled water to top up the cells if the plates are not fully submerged, ensuring the plates are covered.
Add water only after charging, as the electrolyte expands during charging. Maintain water levels between the recommended marks in each cell.

Cleaning:

Keep the battery terminals, cables, and connectors clean and free from corrosion. Corroded terminals can lead to poor electrical connections and reduced performance.
Use a mixture of baking soda and water to clean off any corrosion. Be sure to disconnect the batteries before cleaning.

Inspections:

Periodically inspect the batteries for any physical damage, cracks, or leaks. Damaged batteries should be replaced promptly to avoid safety hazards. Check for loose or damaged wires and connectors, and tighten or replace them as needed.

Storage:

If the scissor lift will not be used for an extended period, charge the batteries to around 50% capacity before storage.
Store the lift and batteries in a cool, dry place away from direct sunlight and extreme temperatures.

Safety Precautions:

Always wear appropriate personal protective equipment (PPE) when working with batteries, including gloves and safety goggles.
Turn off the scissor lift and disconnect the batteries before performing any maintenance.and tighten or replace them as needed.

Regular Testing:

Perform regular battery load tests and capacity tests to monitor the health of the batteries. Replace batteries that show significant degradation in performance.

Professional Servicing:

Engage a professional technician or service provider for regular maintenance and inspections, especially for more complex tasks like load testing or battery replacement. 

Remember that battery maintenance practices may vary based on the specific model and type of batteries your electric scissor lift uses. Consult the equipment’s manual for manufacturer-recommended maintenance guidelines tailored to your equipment. Proper battery maintenance will not only extend the lifespan of your scissor lift but also contribute to safe and efficient operations.