The Essential Guide to Heavy Equipment Maintenance: Top 10 Commonly Replaced Parts and How to Choose the Right Ones

The Essential Guide to Heavy Equipment Maintenance: Top 10 Commonly Replaced Parts and How to Choose the Right Ones

Maintaining heavy equipment in top working condition is vital for ensuring operational efficiency and minimizing downtime. As part of regular maintenance, certain parts tend to wear out over time and require replacement. In this comprehensive guide, we’ll explore the top 10 most commonly replaced parts in heavy equipment and provide insights on how to select the right replacements for optimal performance.

1. Filters (Oil, Air, Fuel):

Filters are critical components that prevent contaminants from entering the engine and other crucial systems. When choosing replacement filters, prioritize quality and compatibility with your equipment specifications to maintain optimal performance.

2. Hydraulic Hoses:

Hydraulic hoses play a key role in transmitting fluid power within heavy equipment. Ensure that replacement hoses are rated for the appropriate pressure levels and are compatible with the hydraulic systems of your machinery.

Add water only after charging, as the electrolyte expands during charging. Maintain water levels between the recommended marks in each cell.

3. Belts and Pulleys:

Belts and pulleys are essential for transferring power in various components of heavy equipment. When replacing belts and pulleys, consider factors such as material quality, size compatibility, and proper tensioning for efficient operation.

4. Batteries:

Reliable batteries are essential for starting heavy equipment and powering electrical systems. Choose replacement batteries that match the voltage and capacity requirements of your machinery for seamless performance.

5. Tires:

Tires are subject to wear and tear, especially in rugged operating environments. Select replacement tires based on the terrain conditions, load capacity requirements, and tire type suitable for your specific equipment.

6. Seals and O-rings:

Seals and O-rings prevent fluid leaks and contamination in hydraulic systems and other components. Prioritize high-quality replacement seals that are compatible with the operating conditions and fluids used in your heavy equipment.

7. Braking System Components:

Brake pads, discs, and calipers are crucial for ensuring safety in heavy equipment. When replacing braking system components, opt for parts that meet OEM standards and provide reliable stopping power.

8. Lights and Electrical Components:

Lights and electrical components are essential for visibility and equipment operation. Choose replacement lights and electrical parts that are durable, weather-resistant, and compatible with the electrical systems of your machinery.

9. Bearings:

Bearings are vital for reducing friction and enabling smooth movement in heavy equipment. When selecting replacement bearings, consider factors such as load capacity, material quality, and proper lubrication for long-lasting performance.

10. Engine Components (Spark Plugs, Filters, Gaskets):

Engine components such as spark plugs, filters, and gaskets are critical for engine performance and longevity. Ensure that replacement engine parts are of high quality, compatible with your equipment model, and recommended by the manufacturer.


Regularly replacing worn-out parts is essential for maintaining the reliability and efficiency of heavy equipment. By understanding the top 10 commonly replaced parts and choosing the right replacements based on quality, compatibility, and operational requirements, you can optimize the performance and longevity of your machinery. Prioritize preventive maintenance and invest in high-quality replacement parts to keep your heavy equipment running smoothly and reliably.

Essential Battery Maintenance Guide for Electric Scissor Lifts

Essential Battery Maintenance Guide for Electric Scissor Lifts

Maintaining the batteries of electric scissor lifts is crucial to ensure their optimal performance and longevity. Here are some key steps to effectively maintain the batteries, that We actually practice at CertusEquip to give them a long life with excellent performance.

Charging Routine:

Charge the batteries after each use, regardless of the remaining charge level. Avoid fully depleting the batteries as this can lead to decreased battery life.
Use the manufacturer-recommended charger and follow the charging guidelines provided in the equipment’s manual.
Charge the batteries in a well-ventilated area away from flammable materials.


If your scissor lift has flooded lead-acid batteries, regularly check and maintain the water levels. Use distilled water to top up the cells if the plates are not fully submerged, ensuring the plates are covered.
Add water only after charging, as the electrolyte expands during charging. Maintain water levels between the recommended marks in each cell.


Keep the battery terminals, cables, and connectors clean and free from corrosion. Corroded terminals can lead to poor electrical connections and reduced performance.
Use a mixture of baking soda and water to clean off any corrosion. Be sure to disconnect the batteries before cleaning.


Periodically inspect the batteries for any physical damage, cracks, or leaks. Damaged batteries should be replaced promptly to avoid safety hazards. Check for loose or damaged wires and connectors, and tighten or replace them as needed.


If the scissor lift will not be used for an extended period, charge the batteries to around 50% capacity before storage.
Store the lift and batteries in a cool, dry place away from direct sunlight and extreme temperatures.

Safety Precautions:

Always wear appropriate personal protective equipment (PPE) when working with batteries, including gloves and safety goggles.
Turn off the scissor lift and disconnect the batteries before performing any maintenance.and tighten or replace them as needed.

Regular Testing:

Perform regular battery load tests and capacity tests to monitor the health of the batteries. Replace batteries that show significant degradation in performance.

Professional Servicing:

Engage a professional technician or service provider for regular maintenance and inspections, especially for more complex tasks like load testing or battery replacement. 

Remember that battery maintenance practices may vary based on the specific model and type of batteries your electric scissor lift uses. Consult the equipment’s manual for manufacturer-recommended maintenance guidelines tailored to your equipment. Proper battery maintenance will not only extend the lifespan of your scissor lift but also contribute to safe and efficient operations.